Product inspections > Containment & Selection
WHICH IS THE TARGET OF CONTAINMENT & SELECTION?
When a quality defect is detected in the manufacturing process, a rigorous procedure is carried out to identify all the parts that may be are affected.
This includes reviewing parts in production, in warehouses and in transit.
Segregation and identification of these pieces must be carried out to classify them properly, separating those that have defects from those that meet quality standards.
Once the non-conforming parts have been segregated, a preliminary investigation is carried out to understand the cause of the problem.
Based on this investigation, a decision is made to rework defective parts whenever technically and economically feasible.
This action is crucial to ensure that the parts that finally reach the customer meet the expected quality requirements.
WHICH ARE THE MAIN ITEMS TO CHECK?
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VISUAL INSPECTION: Check each piece carefully to detect visible defects that may compromise its functionality or aesthetics.
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FUNCTIONAL TESTS: Subject the parts to tests that simulate their real use to ensure that they operate correctly under normal conditions.
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REVIEW OF TECHNICAL SPECIFICATIONS: Compare the parts with the original specifications and drawings to confirm that they meet the required dimensions and materials.
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MATERIAL ANALYSIS: Verify the composition and quality of the materials used in the parts to identify any discrepancies that may have contributed to the defect.
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EVALUATION OF MANUFACTURING PROCESSES: Review production records to detect failures in machines, tools or procedures that may have caused the defect.
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STAFF TRAINING: Ensure that all personnel involved in the manufacturing process receive appropriate training to minimize human errors.
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REVIEW OF SUPPLIERS: Investigate whether the materials or components supplied by third parties meet the required quality standards.
Implementing these review steps will not only help resolve the current issue, but will also help prevent future incidents, thereby improving the overall quality of the manufacturing proces
WHICH ARE THE BENEFITS?
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Improving product quality: By detecting and correcting defects before products reach the market, it ensures that only products that meet the highest quality standards are delivered to customers.
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Cost reduction: Identify problems early in the manufacturing process can reduce costs associated with returns, repairs, and material waste.
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Increase customer satisfaction: Higher quality products result in more satisfied customers, which can lead to greater loyalty and repeat purchases.
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Regulatory Compliance: Ensuring that all products meet technical specifications and quality standards helps to prevent legal issues and penalties.
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Process optimization: the review and evaluation of manufacturing processes allows to identify areas for improvement, which can result in more efficient and effective production.
OTHER RELATED SERVICES
Final random inspection
Our team confirms that the finished product is in accordance with the specifications and requirements of the client through a random final inspection, that is, with samples selected through defined sampling procedures, when at least 80% of the planned production is completed , packaged and ready for shipping.
Container loading supervision
With 100% of the products ready to be packed, the AQC group inspector ensures that the final product details are correct, that the actual quantity is what is stated in the order and other official documents, and that your products are correctly loaded into the container before shipping.